SCM S2000 edge bander, pre-mill and corner rounding (2008)

  • Product Ref: 8219
  • Our Price: £22500.00

Features

OLIMPIC S 2000
AUTOMATIC HEAVY-DUTY EDGE BANDER

 

 

 

GENERAL FEATURES:

 

- automatic edge bander for edging of straight profiles in rolls and in

  strips

- machine base with high rigidity made of monoblock steel base

- mobile control board to ease the operator for machine control

 

- PANEL MOVEMENT SYSTEM made up of:

  * top steel presser with two rows of wheels on bearings for clamping

    workpieces even of small dimensions

    Manual adjustment of height with mechanical digital readout

  * 2 feed speed track made of chain and blocks in special selflubricating

    material. The blocks are coated with vulcanised antiwear rubber with

    high friction coefficient to guarantee excellent holding of the panel

    and working precision. Sliding  on two steel guides, one round and one

    flat, to ensure straightness of movement and resistance to side loads

  * panels loading system with a large support surface to facilitate also the
    positioning of large panels

 

The machine is complete with:

- ORION 220 graphic numerical control with PLC

  Numerical control complete with PLC to carry out quickly, easily and without

  errors  the execution of customized working programs (100 programs max.)

  It controls the pneumatic positionings of the operating groups, when the

  same are installed on the machine  

  (The NC does not include the pneumatic positionings)

 

  * Alpha-numerical keyboard with 5,7" colour graphic display  

  * Function pushbuttons for a rapid selection of the working units

  * Operating temperature: from 0 to + 45° Celsius

  MAIN FUNCTIONS:

  * operating units control and automatic start of motors

  * control and adjustment of the glue pot temperature

  * simple and controlled diagnostic to obtain a quick

    solution to eventual misfunctions

  * partial and absolute process statistical data, number of processed pieces

    processed edge, machine start times, track stroke

  * programmed maintenance data, with automatic indication on display of

    the maintenance interventions to be carried out

  * capacity of choosing dimensions in mm or inches

 

- sturdy panel support rollers runs on Bull-Bushing and it can be extended

  according to the panel dimensions

- static frequency converter (inverter)

- padlockable main switch

- overload motor protection

- infeed and outfeed emergency pushbuttons

- safety enclosure lined with soundproofing material for the operating units

- top dust extraction

- independent extraction hoods and suitable container with filter for long

  chips

 

                           DESCRIPTION OF OPERATING GROUPS

 

"RT-E" INFEED PANEL EDGE TRIMMING UNIT

(only for compositions which have the "T" identification letter).

It is positioned before the gluing unit to trim the panel edge and therefore obtain a perfect uniform surface. It is equipped with 2 high frequency motors. Motor operation is timed to prevent chipping on the panel. Height adjustment to allow the correct tool centering  with the panel.

The unit carries out the panel edge trimming with a variable removal, adjusting the infeed fence positon by means of digital readout.     

Automatic positioning of infeed fence, coupled with the panel edge trimming unit selection from the control board  (on/off pneumatic exclusion)

Front copying pad on both motors, to carry out a constant and precise removal on th entire panel length

The unit is complete with a pair of brazewelded cutters. As those cutters are not ment for an intensive use, it is advisable to equip the unit with diamond cutters.

   

- "VC600/2" GLUEING GROUP WITH OVERHEAD PREMELTER (FITTED OPTION), LOADING AND PRESSURE OF EDGE

   made up of:

  * quick heating glue pot (for thermo-melted glue):

  * reverse function for the spreading roller (from the control panel)  

    of its rotating direction to ensure the optimal gluing of solid wood

    lippings

  * quick unlocking system for a rapid glue pot changing

  * exclusion from the working line to enable set up runs or  processing

    without glue application

  * automatic and pneumatic exclusion in case of feed track stopping 

  * internally teflon-coated to facilitate the glue substitution

  * checking of temperature on the spreading roller and on the main glue pot

  * automatic lowering of the temperature, to avoid over heating of the

    glue in case of temporary non-use of the machine

   (particularly indicated for momentary interruption of production)

  * spreading roller with device for adjustment of the quantity of glue

    applied

  * loading of edges with automatic system for material in rolls or strips,

     which grants an immediate edge working change

  * shear device for cutting of rolled edges, max. 3 mm

  * coil-holder plate of large diameter

  * pressure rollers with independent pneumatic adjustment  and mechanical

    digital position indicator

The device includes:

- powered, frictioned and teflon-coated roller with large dimensions and 

  timed intervention

- two idle rollers with counterposed conicity and timed intervention

 

- "K/SEL" END CUTTING UNIT

  with two high frequency independent motors to cut the

  front and rear exceeding edges.

  Tiltable motors with manual adjustment from 0 to 15 degrees without

  utilizing any type of spanner. It is possible to end cut also soft/postformed

  panels.

  High precision and reliable end cutting unit thanks to the sliding of

  the two motors on prismatic guideways with preloaded recirculating

  ballbearings.

  Each operating motor is equipped with copying device for an accurate

  positioning of blades in relation to the cutting point.

  Dedicated exhaust hoods, mounted on both motors over the cutting zone

  Pair of blades included.

 

- "RSP" IN-LINE TRIMMING UNIT

   with two high frequency motors for the rough-trimming of the applied edge

   with the following features:

  * vertical copying device with large diameter rotating disk having

    ground contact surfaces to ensure the best working precision

  * device for the rapid removal of cutters

  * rapid manual exclusion from the working line without changing its

    setting    

  * pair of cutters included with throwaway knives

 

- "RI/S" TILTABLE CHAMFERING UNIT

   with two high frequency motors for trimming/chamfering/rounding of the

   edge:

  * vertical copying device with rotating disk of large diameter,

  * front copying device with rotating disk.

    All the copying disks have ground contact surfaces to ensure the

    best working precision of the positioning

  * mechanical digital indicator for the adjustment

  * device for rapid removal of the cutters

  * rapid manual exclusion from working line without changing its setting

  * rapid release of motors (electrical and mechanical)

  * the unit is complete with "ED-SYSTEM" high efficiency exhaust outlets and
   cutters  (with cutters R=3mm or straight cutters, depending on the chosen
   composition)

 

- "ROUND SK" ROUNDING UNIT

    It allows the automatic rounding of the applied edge angles without

  stopping the workpiece. It allows the rounding using up to 3 mm PVC/ABS

  and thin edges applied on straight sides of post/soft formed panels.  

  The rounding operation takes place in one single pass (each side)

  without no manual intervention.

 The unit, as standard feature, can operate also as top and bottom 

 trimming unit .

 The unit is complete with:

  - two high frequency motors

  - front and vertical copying devices having ground contact surfaces

    to ensure the best working precision

  - working change with 2 PRE-SELECTABLE positions

  (2 positions pneumatic kit is available on request)

  - the unit movements are quick and precise thanks to the sliding  on a

    prismatic guideways and recirculating set of spheres

  - pneumatic exclusion device from control panel (standard)

  - “ED-SYSTEM” R = 3mm with 3 teeth included

  -  max. working edge thickness: 3 mm

- "RAS/S" EDGE SCRAPING UNIT

  This is mounted on a robust column anchored to the machine base.

  Quick tool change system  

  * vertical copying device with rotating disc

  * front copying devices with rotating disc

  * nebulizing/blowing device on knives, to maintain  them clean and

    efficient  in every condition

  * mechanical digital indicators of the positioning

  * rapid manual exclusion from working line without changing its

    setting   

  * exhaust outlets

  * pair of knives R=3 mm included

 

- "SPN" BRUSHING UNIT

   with two motors for the cleaning and polishing of the edge:

  * horizontal and vertical tiltable motors

   

 

Specification

- track feed speed                                                        12/18         m/min

- panel thickness:                                                        10-60           mm (thickness setting electric programmable)

- edge thickness                                                          0,4-15           mm

- max. thickness of rolled edges                                   3 X 45          mm

- max. exceeding material to the

  panel thickness                                                         4 (2+2)          mm

- coil-holder plate diameter                                         780               mm

- protrusion of panel from track (working line)             30                 mm

- minimum panel length:

  * with edges in rolls or strips                                     140               mm

  * with edges in solid wood                                          200               mm

 

- Min. distance between two successive panels

  at 12 m/min                                                             600               mm

- Min. distance between two successive panels

  at 18 m/min                                                             750               mm

- min.width with narrow edges with at least                55                 mm

  2OO mm length

- minimum panel width                                               110               mm

- minimum panel width with Round SK                        60                 mm

 with 200 mm length                     

 

"RT/E" PANEL EDGE TRIMMING UNIT

- max. stock removal                                                   60                 mm2

- max. thickness removal                                             3,0                mm

- power of each motor                                                  2,2                kW

- motor shaft diameter                                                30                 mm

- tool diameter                                                             100               mm

- tool height                                                                 63                 mm

- cutters speed                                                            9.000            rpm

 

"VC 600/2" GLUE POT UNIT:

- heating time                                                              12                 min

- glue pot capacity                                                       2,5                kg

- installed power                                                          4,8                kW

 

"K/SEL" END CUTTING UNIT:

- blade speed                                                               12000           rpm

- manual tilting                                                           0-15             deg

- motor power (each)                                                    0,35              kW

- pair of blades                                                            110X30 mm  Z=24

 

"RSP" IN LINE TRIMMING UNIT:

- motor power                                                              1                   kW

- speed of cutters                                                         12000           rpm

- no tiltable motors

- straight cutters with throwaway knives                     75X20X16mm Z=4

 

"RI/S" TILTABLE CHAMFERING UNIT:

- speed of cutters                                                         12000           rpm

- manual tilting                                                           0-25             deg

- motor power (if first trimmer)                                    1                   kW

- motor power (if second trimmer)                                    0,5               kW

- cutters: (with tab) r=3 mm                                        70X16X16    mm

  (brazewelded) with throwaway knives                        70x20x16     mm

 

"ROUND SK" ROUNDING UNIT

- motor power each                                                      0,55              kW

- speed of cutters                                                         12000           rpm

- max. thickness capacity PVC/ABS edges                     3                   mm

- track speed                                                               12/18           m/min

 

"RAS/S" EDGE SCRAPING UNIT

- throwaway knives r= 3 mm

 

"SPN" BRUSHING UNIT

- speed                                                                        3000             rpm

- motor power (each)                                                    0,18              kW

                    - brushing discs                                                            150X19X12  mm

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  • SCM S2000 edge bander, pre-mill and corner rounding (2008) (Product Ref:8219)
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