SCM K1000 edge bander, corner rounding

  • Product Ref: k1000
  • Our Price: £19750.00

Features

GENERAL FEATURES:

- machine base made of high rigidity ribbed steel to guarantee an
excellent support for the operating groups.
- mobile control panel.
- panels support roller which can be extended on the entire length of the
machine. Positioning by means of round guides and Ball-Bushing.
- safety enclosure lined with soundproofing material.
- exhaust outlets positioned on the safety enclosure
- electrical cabinet with padlockable main switch and overload motor
protection
- infeed and outfeed emergency pushbuttons
- inverter

PANEL MOVEMENT SYSTEM:
- feed track made of pads coated with high friction rubber fixed on an
industrial chain
- Sliding on two guideways (in ground and hardened steel), one round
and one flat, to ensure straightness of movement and resistance to side
loads
- top steel presser complete with two rows of rubber coated wheels
- manual adjustment of top presser with automatic positioning of the
operating groups according to the panel thickness
- mechanical digital indicator of the selected panel thickness

OPERATING GROUPS
Pre-milling unit, diamond cutters


"VC/500" GLUE POT UNIT, EDGE LOADING AND PRESSING SYSTEM:
Hot melt glue pot internally teflon-coated to allow an easy and quick
glue replacement
- glue spreading roller to apply the glue on the panel
- digital thermostat to control the temperature on glue spreading roller
- automatic lowering of the glue pot temperature after a temporary non-use
of the machine
•device for the automatic recovery of unused glue
- automatic edge loading system for strips and rolled edges with shear
device for rolled edges with maximum thickness of 3 mm
- automatic edge loading system for edges in strips
- three edge pressure rollers; the first roller is powered and with clutch unit,
the second and the third unit have counterposed conicity to guarantee a
perfect adhesion to the applied edge.
- pneumatic pressure adjustment
- pressure rollers adjustment by means of digital readout
- coil-holder plate for all compositions, 780 mm diameter

"K/SEL" END CUTTING UNIT with two independent high frequency motors to cut the front and rear exceeding edge.
Tiltable motors with manual adjustment from 0 to 15 degrees without utilizing any type of spanner.
It is possible to end cut also soft/post formed panels.
High precision and reliable end cutting unit thanks to the sliding of the
two motors on PRISMATIC GUIDEWAYS WITH PRELOADED RECIRCULATING BALLBERINGS.
Each operating motor is equipped with copying device for an accurate positioning of blades in relation to the cutting point.
Dedicated exhaust hoods, mounted on both motors over the cutting zone.
Pair of blades included


TILTABLE TOP & BOTTOM TRIMMING UNIT "RI-1000"
manual tilting between 0 and 25°. It is equipped with two independent high
frequency motors mounted on a support strongly fixed to the unit base frame to carry out the trimming of the bottom exceeding edge.
- Vertical and horizontal sliding of motors on hardened and grounded bars
with recirculating ball bushings
- Two working positions with manual adjustment and revolver with 4 stops
- Vertical and frontal rotating copying devices for an accurate positioning of
tools with reference to the working point
- easy and quick adjustments and set up by means of:
* vertical and horizontal mechanical and digital indicators of the
positioning
* electrical and mechanical device for the quick removal of motors
* device for the quick removal of cutters
* quick manual exclusion of the unit from the working line without
changing its setting


- "ROUND K" ROUNDING UNIT
It allows the automatic rounding of the applied edge angles without
stopping the workpiece. It allows the rounding using up to 3 mm PVC/ABS
and thin edges applied on straight sides of post/soft formed panels.
The rounding operation takes place in one single pass (each side)
without no manual intervention.
The unit, as standard feature, can operate also as top and bottom
trimming unit .
The unit is complete with:
- two high frequency motors
- front and vertical copying devices having ground contact surfaces
to ensure the best working precision
- working change with 2 PRE-SELECTABLE positions
(2 positions pneumatic kit is available on request)
- the unit movements are quick and precise thanks to the sliding on a
prismatic guideways and recirculating set of spheres
- pneumatic exclusion device from control panel (standard)
- “ED-SYSTEM” R = 3mm with 3 teeth included
- “ED-SYSTEM” high efficiency exhaust outlet
- max. working edge thickness: 3 mm


EDGE SCRAPING UNIT for the finishing of 3 mm PVC/ABS edges.
It assures an excellent vibrations free finish thanks to its high
rigidity structure.
High working precision thanks to the rotating copying disks .
The unit is complete with 2 mechanical digital readouts and 2 nonius to make easier the adjustment of the front copying disks and cutters.
Independent extraction hoods and suitable container with filter for long chips
Pair of knives included (R=3mm)


SPN BRUSHING UNIT with two independent motors for the cleaning/polishing of the edge
- tiltable motors to optimize the cleaning/polishing action




TECHNICAL FEATURES:

- track feed speed 12-18 m/min
- working height during trimming 8-55 mm
- working height during rounding 10-45 mm
- min. panel height with 2 mm edge 10 mm
- thickness for edges in strips 0,4-8 mm
- thickness for rolled edges 3x45 mm
- max. exceeding material
to the panel thickness 4 (2+2) mm
- min. edge length with rolled edge 180 mm
- min edge length with edge in strips 280 mm

- min. panel width with rolled edge 60 mm
(min length 210 mm)
- min. panel width with edges in strips 100 mm
(minimum length 210 mm)

- min. panel length with rolled edges 140 mm
(minimum width 100 mm)
- min. panel length with edges in strips 210 mm
(minimum width 100 mm)
- distance between two successive panels 800 mm


VC/500 GLUE POT UNIT
- absorbed power 2,4 kW
- glue granules capacity 1,5 kg

K/SEL END CUTTING UNIT
- motor power 0,35 kW
- speed of cutters 12000 rpm
- blades tilting 0-15 deg

RI/1000 TRIMMING UNIT
- tilt 0°-25°
- motor powers each. 0,55 kW
- speed of cutters 12000 rpm

"ROUND K" ROUNDING UNIT
- motor power each 0,55 kW
- speed of cutters 12000 rpm
- max. working edge thickness 3 mm


EDGE SCRAPING UNIT
- knives with radius 3 mm

SPN BRUSHING UNIT
- motor power 0,18 kW
- speed 3000 rpm


OLIMPIC K1000
SINGLE SIDED AUTOMATIC EDGE BANDER



 

SAFETY REGULATIONS

10.40.06 European Safety Regulations (CE norms)

ON REQUEST:

62.10.29 "ORION 200" control system
Numerical control complete with PLC (which eliminates relay and microswitches) to carry out quickly, easily and without errors the execution of customised working programs (100 programs max.)
It controls the units pneumatic positioning when the same are installed on the machine.
(the control does not include the pneumatic positionings)
* alphanumerical keyboard with 5,7" LCD colour
graphic video
* function keyboard for the working units rapid selection
* Operating temperature: from 0 to +45° Celsius
MAIN FUNCTIONS
- operating units control and automatic start of motors
- glue pot temperature control and adjustment
- selection of first or second passage without changing
program
- simple and controlled diagnostics to obtain a quick
solution to eventual misfunctions
- partial and absolute process statistical data: number of
processed pieces and edges, machine start
times, track feeding
- Capacity of choosing dimensions in mm or inches

62.11.40 Kit to apply edges 12x60 mm
It allows to apply edges with thickness up to 12 mm on panels with 60 mm maximum height.
This device includes:
* VC 1000 gluing unit in place of the VC 500 standard one.
Main features:
• reverse function from the control panel
• four edge pressure rollers with pneumatic adjustment; the first roller is powered and with clutch unit, plus 3 idle rollers, two of which have counterposed conicity to guarantee a perfect adhesion to the applied edge.
* rapid release of the glue pot with "fastlock" locking
system
* 0,65 kW motor powers on the 1st trimming unit



62.11.39 2-feed speed (12 - 18 m/min)
The track speed is automatically limited to 12 m/min using the Round K unit when rounding
N.B. - "Orion 200" control system is compulsory

41.01.26 Tilting of double end cutting unit from control panel
It allows to tilt from 0 to 15 degrees (and viceversa) the cutting angle of the blades of the end cutting unit for
the edging on the second passage.
N.B. already included with "premium" kit



15.00.25 Pneumatic exclusion (on/off) for 1st trimming unit
from control panel


15.00.13 Pneumatic exclusion (on/off) for edge scraping unit
from control panel


Specification

glue pot /pre-milling / 2 x saws / 2 x trimmer / 2 x corner rounding / 2 x scraping / 2 x buffing; PLC control; 12mm max edge. ideal for 2mm ABS + solid lips.

Sales Enquiry

  • SCM K1000 edge bander, corner rounding (Product Ref:k1000)
  • For validation please enter the text shown into the field below. Refresh Image

    CAPTCHA Image