BIESSE ROXYL 5.5, Zero glue line/electronic setting. 2014

  • Product Ref: 8318
  • Our Price: £55000.00

Features

Heavy duty industrial edgebander with "Airforce" zero glue line and electronic setting of working groups;
infeed fence, NC setting / Premilling, NC setting / Gluepot (eva & "Airforce") / side pressure rollers, NC setting / end trim saws / Tilting trimmers, NC setting, 4 axes / Corner rounding, NC setting / Radius scrapers pneumatic positioning / Flat scrapers / Spindle moulder for grooving / Buffing mops.
Panel height 10-60 mm
Panel height with corner rounding unit
(depending on profiles)
10-35/60 mm
Height of edge-banding material 14-64 mm
Thickness of edge-banding material in rolls 0.4-3 mm
Thickness of edge-banding in strips (*) 0.4-22 mm
Panel protrusion from track 25 mm
Min panel length 140 mm
Min panel width (with length 140 mm) 85 mm
Min panel width (with length 250 mm) 50 mm
Track feed speed (*) 10-(14)-18-20-(25) m/min
Gear motor 3000 W
Centralized dust extraction for operating units 1 hood Ø 200 mm
Dust extraction for glue fume removal 1 hood Ø 80 mm
Dust extraction system for pre-milling unit 1 hood Ø 120 mm
Pneumatic connection 7 bar
Working voltage 400 V / 50 Hz three phase + neutral
Control voltage 24 V - CC
Static frequency inverter 200 Hz

Specification

 “BIESSE EDGE” MODEL ROXYL 5.5 INDUSTRIAL EDGEBANDER (2014)

 

Automatic, single sided industrial edgebanding machine for the application and processing

of flat edge-banding material in rolls (melamine, PVC, ABS, veneer) and in strips (solid wood,

Formica, planed veneers etc.).

STANDARD FEATURES

Numerical Control switch board

The Numerical Control PC-PANEL allows management of the machine and its functions.

Technical characteristics:

Graphic 10”TFT display touch screen-resolution screen for defined

and intuitive images and text.

Operating system WINDOWS XP.

Integrated 4GB hard disk for filing media files and the programs back up.

USB port for managing in a simple and efficient way multimedia files, programs and updates.

SINTRA HD software, simple and intuitive touch screen supports the multi-language function.

Some of the included functions:

Automatic start-up of the motors as defined in the program.

Direct buttons for the choice of the first and second passage, for fast working changeover.

Managing of the numerical axis and automatic working changes.

Lists of programs with manual and/or automatic start.

Error diagnostic with codes and comments.

Production statistic data.

The Software assisted maintenance.

The control is mounted to enable the easy adjustment of the working position.

Structural components

Base: provides the whole machine with stability and strength to allow precise, accurate

machining even under intensive use. The base is made entirely of steel with a closed structure.

Maximum cleaning of the machine is possible thanks to the integrated automatic chip removal

system along the whole machine.

Panel movement: provided by a conveyor track and top presser combining a system that

ensures optimum clamping of the panel being processed, straight movement and resistance to

side loads resulting from pressure when applying the edges.

The conveyor track uses an industrial chain with a 31.75mm (1 ¼”) ratio with

lubricating nylon-graphite slide blocks. The slide blocks slide on two hardened steel guides, one

with a circular section and the other flat, complete with greasing nipples. The panel being edged

is held by special low wear rubber pads with a high friction coefficient, which are individually

interchangeable (dimensions 80x60 mm). The track can also advance when the gluing unit is

turned off.

The Top presser is made of extruded aluminium with a special profile; the panel being edged is

held in position by a double row of staggered wheels mounted on bearings. The top working

units are hooked to the top presser and adjust automatically with the positioning of the presser

itself moves. The top presser slides on linear guides when adjusted; the vertical adjustment is

electronic NC controlled.

Large dimension Infeed fence to facilitate proper infeed of the panel to be edged (the machines

fitted with the pre-milling unit have a manually adjustable fence or, as an option, an automatically

adjustable guide). Complete with light to set the most efficient panels infeed pace.

Side panel support with extruded aluminium guide including support wheels. Quick manual

positioning and locking system.

Quote Ref ACOF004477 - Page 21 of 44

Code / Description Quantity

Protective Cabins coated with sound absorbing material and lights and manual pump for chain

track lubrication.

WORKING UNITS

GLUING, EDGE FEEDING AND PRESSING UNIT VC-710

Applies the hot melt glue on the panel, feeds the edge to be applied to the panel being machined,

automatically cuts the rolls of edge-banding material to length and presses the applied edge

ensuring that it adheres perfectly to the panel.

The unit includes:

Glue container and glue spreading roller. The spreading roller is complete with a copying system

to apply the correct amount of glue to the panel.

TEKNO-GLUE System (+ AIRFORCE system detailed below): for perfect gluing in under any condition. It includes:

- controlled training movement of the glue spreading roller;

- automatic glue container exclusion when the track stops;

- pneumatic exclusion of the glue container.

No adjustment required when the panel thickness changes. Quick heating and double thermostat

for differentiated temperature control. The glue container is completely coated with non-adhesive

material. Electronic device for automatic temperature reduction of the glue container when the

machine has been idle for a set period of time. Glue spreader which can turn with or against the

direction of the panel. Quick change of the glue container for an easy maintenance or changing

colour/type of glue.

Automatic edge feeding system for edges in rolls or strips, complete with roll holder disk

diameter 900 mm. The edgebanding strip is fed “meeting” the panel as it advances, avoiding

any slipping of the edging material. The edge magazine table features a cooling system. The

edge magazine table has a manual vertical adjustment.

Cutter knife for the automatic cutting of edge-banding material in rolls with a maximum thickness

of 3 mm and with a maximum section of 140 mm2. Automatic adjustment of working pressure

according to the thickness of edge-banding material being used. Placed before of the 1st edge

pressing roller.

Edge pressing system with RPT (edge pressing rollers with temporized intervention) consisting

of:

a first large diameter motorised roller (with clutch) with independent pneumatic pressure

adjustment.

5 idle rollers, diameter 60 mm, coated with non- adhesive material with pneumatic

adjustment; the first 2 are opposing cones.

Electric system requirements

Protection of the machine against indirect contacts has been designed for TN type supply networks,

so no differential protection has been foreseen. In the event of connection to other types of network

(TT, IT) or if require by local laws or regulations, differential protection must be provided according to

the characteristics of the system and taking into account electromagnetic interference containment

devices may produce considerable high frequency dispersion currents.

TECHNICAL CHARACTERISTICS

Panel height 10-60 mm

Panel height with corner rounding unit

(depending on profiles)

10-35/60 mm

Height of edge-banding material 14-64 mm

Thickness of edge-banding material in rolls 0.4-3 mm

Thickness of edge-banding in strips (*) 0.4-22 mm

Panel protrusion from track 25 mm

Min panel length 140 mm

Min panel width (with length 140 mm) 85 mm

Min panel width (with length 250 mm) 50 mm

Track feed speed (*) 10-(14)-18-20-(25) m/min

Code / Description Quantity

Gear motor 3000 W

Centralized dust extraction for operating units 1 hood Ø 200 mm

Dust extraction for glue fume removal 1 hood Ø 80 mm

Dust extraction system for pre-milling unit 1 hood Ø 120 mm

Pneumatic connection 7 bar

Working voltage 400 V / 50 Hz three phase + neutral

Control voltage 24 V - CC

Static frequency inverter 200 Hz

Glue container capacity 3 (approx.) Kg

Glue container heating time at ½ load 10 (approx.) minutes

* Depending on the units selected

CE NORMS INCLUDED

E9001309 1

ROXYL 5.5

Automatic, single sided industrial edgebanding machine for the application and processing

of flat edge-banding material in rolls (melamine, PVC, ABS, veneer) and in strips (solid wood,

Formica, planed veneers etc.).

Complete with Noise-proof cabin Gluing system VC-710 with TEKNO GLUE system.

Space for working units mm 5300

It includes also INFEED PANEL DISTANCE SPACER with capacitive sensor.

E8001156 1

BELT PRESSER for ROXYL 5.5

The top presser comprises a rubber belt with a stain-proof coating. The thrust exercised on the

panel is provided by springs housed on technopolymer connecting rods.

E8000090 1

ROXYL-MATIC H - Group of devices that enable the automation of machine set-up.

It includes ALL the following devices:

AX-2 - 2 NC axis on the infeed fence and on the 1st pre-milling unit copy-shoe

AX-1 - 1 NC axis ON EDGE PRESSING ROLLERS

RF400 instead of RF100 (Code E8000505 required):

1st FINE-TRIMMING UNIT RF400; 1 kW;

Carries out top and bottom trimming or fine finishing of the edge being applied, complete with front

and vertical rotating self-cleaning disk copiers.

The unit can also machine edges with door sealing gasket.

Made form a single, monolithic, high-rigidity structure ensuring precise machining even at maximum

feed speed. The top unit is self-adjusting according to panel height.

Motors 12000 rpm complete with suction hoods.

4 NC axes driven by brushless motors and recirculating ball screws.

It is possible to select and command the positioning of the cutters and copying devices from the

control board to carry out all possible machining available with the MULITFUNCTION cutters.

Thickness of edge-banding in strips: from 0.4 to 12 mm.

Includes pneumatic exclusion of the tilting trimming unit.

The motors have fixed tilting.

Cutters are not included.

E8000027 1

SUPPLEMENTARY lateral panel support for ROXYL 5.5 - 6.0.

Lateral panel support for large pieces, can be freely positioned alongside the machine

E8000041 1

2 POSITIONS EDGE MAGAZINE FOR ROXYL

Quote Ref ACOF004477 - Page 23 of 44

Code / Description Quantity

Automatic edge changement, NC managed.

The rolls are supported by a cradle of rollers, so that they do not require any other locking devices:

this makes them extremely quick to replace.

Edge banding strip presence detection device (using photocell), also when the one working is

finishing and the other is the same edge type.

E8000038 1

INFRARED HEATING LAMP IRL-700 (2 LAMPS)

Carries out the heating of the panel edge before the glue application.

E8000310 1

Pre-milling unit FI-502

Rectifies the face that has to be edged before applying the glue. The use of this unit produces a flat,

even surface ideal to apply the proper amount of glue with a thin glue line.

Complete with 2 high frequency 12000 rpm and 3,5 kW motors (tools not included).

The machining of the PRE-MILLING unit ensure a chip-free finish thanks to:

horizontal and vertical movement of the 2 motors on linear guides,

independent automatic temporized intervention of the two motors,

possibility to work with or without copiers,

air blower to clean the milled surface of the panel before the glue application,

the AUTO-SET device: ensures optimum positioning of the cutters according to the thickness of the

panel being machined.

E8000032 1

ANTIADHESIVE UNIT ADZ-700

The unit applies an antiadhesive liquid on the top and bottom surface of the panel to ease a good

cleaning of the workpiece being processed. It is positioned on the machine before the pre-milling

unit.

The antiadhesive liquid is applied with precision by means of injectors controlled by the NC.

E4000218 1

Pair diamond-coated cutters H = 65 mm

E8000220 1

END TRIMMING UNIT IN-801V

Carries out the trimming of edge excess at the front and rear part of the panel.

Equipped with 2 high frequency motors (0,8 kW each) at 12.000 rpm complete with saw blades.

The cut can be straight or tilted, with an angle of between 0 and 15 degrees: the angle is displayed

on a scale.

It includes:

Pneumatic tilting with preselection of cutting angle between 0 and 15 degrees from control

board.

Great reliability and precision due to the sliding on large prismatic guides and long sliding blocks.

Independent exclusion and tilting of the two end trimming motors.

Dust extraction system.

FLEX system for edge trimming with controlled overhang (it enables to set from the control

panel the cutting position of the blades, in order to obtain a pre-set overhang of the edge being

trimmed. Ideal for applications that require corner rounding, in particular on soft/post-formed panels).

E8000505 1

1st TILTING TOP AND BOTTOM TRIMMING UNIT RF100; 1 kW;

Carries out top and bottom trimming or fine finishing of the edge being applied, complete with front

and vertical rotating self-cleaning disk copiers.

The unit can also machine edges with door sealing gasket.

The unit can be tilted from 0 to 45 degrees.

Made form a single, monolithic, high-rigidity structure ensuring precise machining even at maximum

Quote Ref ACOF004477 - Page 24 of 44

Code / Description Quantity

feed speed. The top unit is self-adjusting according to panel height

Motors 12000 rpm complete with suction hoods.

Pneumatic exclusion.

Cutters are not included.

E8000527 1

KIT PRO-NESTING FOR FINE TRIMMING UNIT

Equipped with 2 bearing copiers in addition to the BOTTOM vertical copier to permit processing of

panels with holes up to diameter max. 35 mm and/or grooves.

Distance between copiers 140 mm.

E0001609 1

PAIR OF MULTIFUNCTION CUTTERS for tilting trimming unit.

Possible machining operations:

chamfering (max 25 degrees) for different thin edges + R=2mm + R=1,5mm + flush solid wood

trimming.

E8000705 1

MULTIFUNCTION 2 MOTORS CORNER ROUNDING UNIT AR30; 0,65 kW - Space required 900

mm

The unit carries out the CORNER ROUNDING and the TOP AND BOTTOM TRIMMING on panels

edged with synthetic material up to max. edge thickness of 3 mm. The CORNER ROUNDING

processing is possible both on panels with straight profiles and standard POST-SOFT/formed panels

with 90 and 180 degrees.

High finishing quality thanks to: movement on linear guides with recirculating ball screws, vertical

oscillating copying system, frontal copying device with PRE-COPYING system.

Quick and reliable changeover (it doesn't require any manual intervention) between thin and thick

edges (i.e. between 0,4 mm and 3 mm) with system FAST, consisting of 4 positions that can be preselected

NC controlled.

Two high frequency motors 12.000 rpm.

Complete with pneumatic exclusion from control board.

Cutters are not included

CORNER ROUNDING: 18 m/min

E8000719 1

FUNCTION FOR ROUNDING ONLY FOR 2 MOTORS CORNER ROUNDING UNIT

E0001701 1

PAIR OF CUTTERS with disposable knives - R = 2mm (60x22x16) Z=4. For Corner rounding

unit.

E8000906 1

EDGE SCRAPER RBK-503 - Complete with chips collection box. Space required mm 375 .

NC-controlled pneumatic radius change (i.e. from radius 3mm to 2mm and vice-versa).

The changing from one radius to another is performed from the control panel using a pneumatic

command.

Complete with pneumatic exclusion.

Carries out finishing operations on thick PVC/ABS edge-banding strips.

Solid steel structure for precise, safe machining. Complete with vertical and horizontal rotating

copying wheels. Fast, easy adjustment thanks to mechanical numerical indicators.

Standard accessories include compressed air blowers on the copiers.

Knives are not included.

E8000914 1

KIT PRO-NESTING FOR EDGE SCRAPER UNIT RBK-503

Equipped with 2 bearing copiers in addition to the BOTTOM vertical copier to permit processing of

panels with holes up to diameter max. 35 mm and/or grooves.

Code / Description Quantity

Distance between copiers 60 mm.

E0001901 1

PAIR OF KNIVES R = 2 mm for edge scraper RBK

E0001902 1

PAIR OF KNIVES R = 1,5 mm for edge scraper RBK

E8001011 1

GLUE-SCRAPER RCC-701. Space required 150 mm.

Auto-aligning with the panel surface and auto-adjusting with the thickness to remove the exceeding

glue in the junction panel-edge.

Complete with turning discs copying device and flat blade knives.

It includes as standard:

Pneumatic exclusion

Timed intervention of the flat knives

Air blowers with nebulised liquid for the tools cleaning

DUST EXTRACTION kit.

E8001050 1

AUTOMATIC SPINDLE-MOULDER TA-501: Overall dimensions 500 mm.

Automatic unit with pneumatic movement for horizontal or vertical grooving/shaping on the panel.

The unit is tiltable from 0 to 90 degrees and includes 1 motor 3,5 kW.

Tooling is not included.

E8001035 1

SUPERIMPOSED BRUSHING UNIT SP-501

To carry out the cleaning and polishing of the applied edge using cloth disc brushes. The unit is

tiltable and self-adjusting to the panel height.

It includes two 0.37 kW motors at 2800 Rpm.

E8000034 1

LPT-700 DEVICE FOR THE APPLICATION OF CLEANING LIQUID FOR BRUSHING UNIT

It applies a cleaning liquid on the glued edge at the end of the milling operations, giving a perfect

cleaning and polishing of the edge thanks to the brush action.

The cleaning liquid is applied precisely applied by means of injectors driven by the NC.

NS013005 1

AIR FORCE SYSTEM 20 M/MIN

Device for laser edges application with hot compressed air up to maximum speed 20 m/min.

This system is applicable to any type of Biesse edgebanding machine and compatible with EVA or

PUR gluing units.

Sales Enquiry

  • BIESSE ROXYL 5.5, Zero glue line/electronic setting. 2014 (Product Ref:8318)